• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates in particular to a process for impregnating a hollow-form fiber texture, the method comprising at least the following steps: introducing a first suspension (10) comprising a first powder of solid particles made of ceramic material or carbon in an inner volume (2) delimited by an inner face (1a) of a hollow fiber texture (1) placed in a mold, an outer face (1b) of the fibrous texture (1) being present opposite a wall (3) of the mold, and - impregnating by centrifugal force the fibrous texture (1) by the first suspension (10) by rotating the mold on itself by varying the speed of rotation of the mold during impregnation of the texture (1) with the first suspension (10).
    公开号:FR3036982A1
    申请号:FR1555090
    申请日:2015-06-04
    公开日:2016-12-09
    发明作者:Thierry Godon；Michael Podgorski
    申请人:Safran SA；SNECMA SAS；
    IPC主号:
    专利说明:

    [0001] BACKGROUND OF THE INVENTION The invention relates to a process for impregnating a hollow-form fiber texture. The composite materials and in particular the Oxide / Oxide composites can be produced in known manner by stacking pre-impregnated folds obtained by two-dimensional weaving. This type of method can, however, lead to the production of laminated composite materials sensitive to the delamination phenomenon when subjected to mechanical stress. In order to improve the delamination resistance of the composite materials, it has been sought to avoid obtaining interfaces between the two-dimensional folds, and possibly to use one or more three-dimensional tissues in place of the two-dimensional tissues. It was then envisaged to form the matrix by introducing refractory solid particles into the fibrous reinforcement followed by sintering of these particles. In order to carry out the introduction of the refractory particles into the fibrous reinforcement, various known methods have been implemented such as the suction of submicron powders ("APS"). In these processes, the refractory particles are introduced into the fibrous reinforcement from a slip comprising, in particular, the powder of refractory particles suspended in a liquid medium, this slip may also optionally comprise an organic binder and a dispersing agent. However, it has been found that these methods may not provide entirely satisfactory results when the fibrous reinforcement has a complex shape, particularly a hollow shape, or a large thickness. These processes can, in fact, in this case be relatively long and difficult to implement in order to obtain the desired distribution of the refractory particles inside the fibrous reinforcement. In particular, in the case of a hollow-shaped conical piece, it may be necessary to avoid folds of the fabric or tissues to implement relatively complex tooling in several parts, as well as complex mold preparation sequences. and demolding.
    [0002] There is therefore a need for a method for treating a hollow-form fiber texture which makes it possible to obtain a controlled distribution of the refractory solid particles within said texture in a simple manner and, consequently, a composite material part having the desired properties. In particular, there is a need for a process for treating a hollow-form fiber texture which makes it possible to obtain, in a simple manner, a homogeneous distribution of the refractory solid particles inside said texture.
    [0003] OBJECT AND SUMMARY OF THE INVENTION To this end, the invention proposes, according to a first embodiment, a process for impregnating a hollow-form fiber texture, the process comprising at least the following steps: introducing a first suspension comprising a first powder of solid particles of ceramic material or carbon in an inner volume delimited by an inner face of a hollow-form fibrous texture placed in a mold, an outer face of the fibrous texture being present opposite of a wall of the mold, and - impregnating by centrifugal force the fiber texture by the first suspension by rotating the mold on itself by varying the speed of rotation of the mold during the impregnation of the texture by the first suspension. The invention further proposes, according to a second embodiment, a process for impregnating a hollow-form fiber texture, the method comprising at least the following steps: introducing a first suspension comprising a first powder of solid particles into ceramic or carbon material in an interior space delimited by an inner face of a hollow-form fibrous texture placed in a mold, an outer face of the fibrous texture being present opposite a wall of the mold, 3036982 3 impregnating by action centrifugal force the fibrous texture by the first suspension by rotating the mold on itself, - introducing into the internal volume, after impregnation of the fibrous texture by the first suspension, a second suspension comprising a second particle powder solids of ceramic material or carbon, the second suspension being different from the first suspension, and - impr by centrifugal force acting the fibrous texture by the second suspension by rotating the mold on itself, the impregnation of the texture by the first suspension and the impregnation of the texture by the second suspension being made to different rotational speeds of the mold.
    [0004] The second powder may be different from the first powder. Thus, the material constituting the particles of the second powder may, in one embodiment, be different from the material constituting the particles of the first powder. Alternatively, the average particle size of the first powder may be different from the average particle size of the second powder. Unless otherwise stated, "average size" means the size given by the statistical size distribution to half of the population, called D50. It is still possible that the first and second powders differ in terms of particle size distribution. In another variant, the particles of the first powder may have a shape different from the particles of the second powder. Alternatively or in combination, the solid particle concentration of the first powder in the first suspension may be different from the solid particle concentration of the second powder in the second suspension.
    [0005] In the first and second embodiments described above, the rotation of the mold on itself generates the application of a centrifugal force on the first suspension for impregnating the fibrous texture with the first suspension. In addition, in the second embodiment described above, the rotation of the mold on itself generates the application of a centrifugal force on the second suspension allowing the second suspension to impregnate the fibrous texture comprising the particles of the first powder. Both embodiments of the invention allow each to impregnate a fibrous texture with at least one suspension of solid particles of ceramic material or carbon under the action of the centrifugal force generated by the rotation of the mold by varying the rotational speed of the mold during impregnation. In both embodiments described above, varying the rotational speed of the mold during the impregnation satisfactorily controls the distribution of the particles in the hollow fiber texture, and in particular obtaining a homogeneous distribution of the particles if desired, even for a thick texture or having a variable permeability along its thickness. Unlike the case where the fibrous texture is impregnated by continuous phase centrifugation such as a resin, impregnating a fibrous texture with a suspension of solid particles presents an additional difficulty related to successfully transporting the particles of the suspension through the porosity network of the fibrous texture. Although it is possible to obtain a satisfactory result when centrifugal force is impregnated by a resin by imposing a constant rotation speed on the mold during the impregnation, the results of such Quality is not always obtained when the resin is replaced by a suspension of particles especially when the texture has a relatively high thickness. The invention thus proposes a solution for solving the specific problem of the impregnation of a fibrous texture by one or more suspensions of solid particles, this solution residing in the fact of varying the speed of rotation of the mold during the impregnation. fibrous texture by this or these suspensions.
    [0006] In an exemplary embodiment, in the case of the first embodiment, the impregnation of the texture by the first suspension can be achieved by first imposing a first constant speed of rotation to the mold and then imposing a second speed. constant rotation to the mold, the second rotational speed being different from the first rotational speed.
    [0007] In this case, the impregnation of the fibrous texture by the first suspension is carried out by first fixing the rotational speed of the mold at a first non-zero value and then by varying the speed of rotation of the mold in order to then set to a second non-zero value different from the first value. This exemplary embodiment makes it possible to impregnate a first zone of the thickness of the fibrous texture by the first suspension during a first impregnation phase during which the mold rotates at the first rotational speed and to impregnate, for the most part, a second impregnation phase. zone of the thickness of the fibrous texture by the first suspension during a second impregnation phase during which the mold rotates at the second speed of rotation. The first and second areas may be disjoint or partially overlap.
    [0008] By "predominantly impregnating a zone of the thickness of a fibrous texture with a suspension during an impregnation phase", it should be understood that more than 50%, for example at least 75%, of the particles of said suspension having penetrated in the fibrous texture during said impregnation phase will be present in said zone at the end of said impregnation phase. In an exemplary embodiment, in the case of the first embodiment, the first rotational speed may be greater than the second rotational speed. Such an exemplary embodiment is advantageous in the case in particular where it is desired to impregnate homogeneously a relatively thick texture. Indeed, the fact of applying a first "high" rotation speed makes it possible to give the particles a centrifugal force sufficient to ensure their migration through the porosity network to an outer zone of the thickness of the texture and the By applying a second "low" rotational speed, it is possible to reduce the centrifugal force applied to the particles by predominantly impregnating an inner zone of the thickness of the texture. This embodiment may be further advantageous in the case of a variable permeability fibrous texture having a low permeability in an inner zone of its thickness. In this case, it is advantageous to first apply a "high" rotation speed in order to give the particles sufficient centrifugal force to pass through the internal zone of low permeability and thus to migrate into the zone. As a result of the outer thickness of the texture, the rotational speed is then reduced to fill the internal area with the thickness of the texture. Alternatively, in the case of the first embodiment, the second rotational speed may be greater than the first rotational speed. In another embodiment, in the case of the first embodiment, the speed of rotation of the mold does not show a constant level of resistance during the entire impregnation of the fibrous texture by the first suspension. In this case, the rotational speed of the mold may for example be strictly increasing or strictly decreasing throughout the impregnation of the fibrous texture by the first suspension. In an exemplary embodiment, in the case of the second embodiment, the impregnation of the texture by the first suspension can be achieved by imposing a first constant rotation speed to the mold and the impregnation of the texture by the second suspension can Then to be performed by imposing a constant second rotational speed to the mold, the second rotational speed being different from the first rotational speed. In this case, the impregnation of the fibrous texture by the first suspension is carried out by setting the speed of rotation of the mold 25 to a first non-zero value, then the impregnation of the fibrous texture by the second suspension is then carried out by fixing the rotational speed of the mold at a second non-zero value different from the first value. This exemplary embodiment makes it possible to impregnate a first zone of the thickness of the fibrous texture by the first suspension during a first impregnation phase during which the mold rotates at the first rotational speed and to impregnate a second zone of the thickness of the fibrous texture by the second suspension during a second impregnation phase during which the mold rotates at the second rotational speed, the second zone being different from the first zone. The first and second areas may be disjoint or partially overlap. In an exemplary embodiment, in the case of the second embodiment, the first rotational speed may be greater than the second rotational speed. As explained above in the context of the first embodiment, such an exemplary embodiment is advantageous in the case in particular where it is desired to impregnate homogeneously with different powders in terms, in particular, of the material constituting the solid particles or medium size of the solid particles a relatively thick texture or a texture with variable permeability having a low permeability in an inner zone of its thickness. Alternatively, in the case of the second embodiment, the second rotational speed may be greater than the first rotational speed. In another exemplary embodiment, in the case of the second embodiment, the rotation speed of the mold does not show a constant level during the impregnation of the fibrous texture by the first and second suspensions. In this case, the speed of rotation of the mold may for example be strictly increasing or strictly decreasing throughout the impregnation of the fibrous texture by the first and second suspensions. In an exemplary embodiment, the direction of rotation of the mold can be reversed one or more times during the impregnation of the fibrous texture by the first suspension and / or during the impregnation of the fibrous texture with the second suspension. Such an embodiment is advantageous in order to homogenize, when desired, the distribution of the particles in the fibrous texture.
    [0009] As a variant, the direction of rotation of the mold may not be modified during the entire impregnation of the fibrous texture by the first suspension and / or during all the impregnation of the fibrous texture with the second suspension. In an exemplary embodiment, the first and / or second suspension may be introduced into the interior volume by spraying, for example by one or more spray devices with a translational and / or rotational movement during the spray. In an exemplary embodiment, the fibrous texture may be axisymmetric.
    [0010] The fibrous texture may for example have a frustoconical shape. Alternatively, the fibrous texture may have a cylindrical shape. In an exemplary embodiment, the fibrous texture can be obtained by two-dimensional weaving or by three-dimensional weaving.
    [0011] The fibrous texture may comprise yarns of ceramic material or carbon. In particular, the fibrous texture may comprise ceramic son of refractory oxide and the particles of the first powder and / or the particles of the second powder may be ceramic particles of refractory oxide.
    [0012] The present invention also relates to a method for manufacturing a composite material part comprising at least the following steps: impregnating the fibrous texture at least by the first suspension by carrying out a process as described above, removing at least the liquid medium from the first suspension impregnating the fibrous texture, forming a matrix phase densifying the fibrous texture at least from the particles of the first powder to obtain the composite material part. The composite material part thus obtained may be a tube, a casing or a turbine ring. In an exemplary embodiment, the matrix phase may be wholly or partly formed by sintering the particles of the first powder. Once the part is obtained, it can undergo in a known manner a machining step to give it the desired dimensions and / or a coating step with at least one coating of thermal barrier or environmental barrier, for example .
    [0013] BRIEF DESCRIPTION OF THE DRAWINGS Other features and advantages of the invention will emerge from the following description of particular embodiments of the invention given by way of non-limiting example with reference to the accompanying drawings, in which: which: FIG. 1 represents a hollow fiber texture placed in a mold intended to be treated by a process according to the invention; FIG. 2 represents a section along II-II of FIG. 1; FIG. FIGS. 1 and 2 provided with a spraying device intended to allow the introduction of a suspension of particles into the interior volume; FIG. 4 illustrates the production of an example of a stage of impregnation of the texture; in the process according to the invention, FIG. 5 is a graph showing an example of an evolution of the speed of rotation of the mold during the impregnation step illustrated in FIG. FIG. 6 shows very schematically a result that can be obtained after impregnation in the context of the second embodiment according to the invention, and FIGS. 7 and 8 illustrate the realization of different variants of steps of FIG. impregnation of the fibrous texture according to the invention. In the figures, the relative dimensions of the different elements have not necessarily been respected for the sake of readability.
    [0014] DETAILED DESCRIPTION OF EMBODIMENTS Examples of means usable for forming the fibrous texture to be used in the context of a process according to the invention will be described below.
    [0015] The fibrous texture can be obtained by multilayer weaving between a plurality of warp yarn layers and a plurality of weft yarn layers. The multilayer weave produced may be in particular an "interlock" weave weave, that is to say a weave weave in which each layer of weft threads binds several layers of warp threads with all the threads of the same thread. weft column having the same 3036982 movement in the plane of the armor. Other types of multilayer weaving may of course be used. When the fibrous texture is woven, the weaving can be performed with warp yarns extending in the longitudinal direction of the fiber texture, being noted that weaving with weft yarns in this direction is also possible. In an exemplary embodiment, the son used may be ceramic son refractory oxide, silicon carbide son or carbon son. Various usable multilayer weave patterns are described in WO 2006/136755. The fibrous texture can also be obtained by assembling at least two fibrous structures. In this case, the two fibrous structures can be bonded together, for example by sewing or needling. The fibrous structures may in particular be each obtained from a layer or stack of several layers of: - one-dimensional fabric (UD), - two-dimensional fabric (2D), - braid, 20 - knit, - felt, - unidirectional web (UD) of yarns or cables or multidirectional webs (nD) obtained by superposition of several UD webs in different directions and binding UD webs between them for example by sewing, by chemical bonding agent or by needling. In the case of a stack of several layers, they may be bonded together, for example by sewing, by implantation of son or rigid elements or by needling. Once the hollow texture 1 has been fabricated, it is then placed in a mold by positioning the external face 1b of the texture 1 facing a side wall 3 of the mold as illustrated in FIGS. 1 and 2. As illustrated, the Fibrous texture 1 is hollow and delimits an interior volume 2. In the example illustrated, the mold and the texture 1 are axially symmetrical, here frustoconical. It is not beyond the scope of the invention when the mold and the texture have another shape such as a cylindrical shape for example. The inner face 1a of the texture 1 present in the mold delimits an interior volume 2 in which one or more suspensions are intended to be introduced. The texture 1 present in the mold may, before carrying out the impregnation step, be dry and possibly not contain solid particles in its internal porosity. Alternatively, the texture 1 has undergone before its placement in the mold a preliminary impregnation step having led to the introduction of solid particles in its internal porosity. Once the texture 1 introduced into the mold, the latter is closed at one of its ends by a bottom wall 4. The introduction of the texture 1 into the mold can be performed manually. Once introduced into the mold, the texture 1 is held in position in the mold, for example by fixing the edges of the texture to the mold, this fixing can be performed by inserts such as screws or an adhesive. It is also possible to hold the texture 1 in position in the mold by means of a perforated hollow central core positioned opposite the internal face 1a of the texture 1. This central core has a plurality of openings allowing a liquid medium to The thickness e 1 of the texture 1 may be greater than or equal to 0.5 mm, for example between 0.5 mm and 10 mm. The thickness of a fibrous texture corresponds to its smallest transverse dimension. The mold is connected to a rotating system (not shown) for rotating the mold about the axis of rotation X which also corresponds, in the example shown, to the longitudinal axis of the texture 1.
    [0016] Once the texture 1 is placed in the mold, a device 7 for spraying a suspension of solid particles is then introduced into the mold through the end 5 of the mold located on the side opposite to the bottom wall 4 as illustrated in FIG. 3. The spray device 7 has on its surface a plurality of orifices 8 through which a suspension of solid particles is intended to be introduced into the interior volume 2. In order to impregnate the texture 1, closes the mold at the end 5 by the cover 9. Next, the first suspension 10 comprising a first powder of solid particles of ceramic material or of carbon suspended in a liquid medium is introduced into the interior volume 2, as illustrated in FIG. 4. The first suspension 10 is, in the illustrated example, introduced into the interior volume 2 by spraying by the spray device. 7. In the context of the second embodiment according to the invention, the spraying device 7 will first spray in the interior volume 2 the first suspension and then spray the second suspension. The second suspension comprises a second powder of solid particles of ceramic material or carbon suspended in a liquid medium, the second suspension being different from the first suspension. Thus, as explained above, the material constituting the particles of the second powder may be different from the material constituting the particles of the first powder and / or the first and second suspensions may have different concentrations of solid particles. Alternatives other than that illustrated in FIG. 4 are possible in order to introduce at least one suspension of solid particles into the interior volume 2 as will be detailed below. The mold is itself rotated on itself at a non-zero rotational speed about the axis of rotation X in order to impregnate the texture 1 by the action of the centrifugal force at least by the first suspension 10. The rotation of the mold on itself can be initiated before or during the introduction of the first suspension 10 into the inner volume 2. In the context of the first and second embodiments according to the invention, the speed of rotation of the mold is modified during the impregnation. The graph of FIG. 5 shows a possibility of changing the speed of rotation imposed on the mold. During a first impregnation phase, it is thus possible to impose on the mold a first constant speed of rotation vi and then to continuously reduce the speed of rotation of the mold to a second rotational speed v2 and then to carry out a second impregnation phase during which maintains the rotational speed of the mold at the value v2. The duration of the first impregnation phase may be greater than, equal to or less than the duration of the second impregnation phase. As explained above, such a variation in the rotational speed of the mold in the context of the first embodiment may allow texture 1 to be impregnated homogeneously by the particles of the first powder. It is also possible to implement the evolution profile of the speed of rotation of the mold 3036982 13 shown in FIG. 5 in the case of the second embodiment according to the invention. In this case, it is possible to impregnate an outer zone Ze of the thickness of the texture 1 by the first suspension during the first impregnation phase, and to impregnate, in the majority of cases, an internal zone Zi with the thickness of the texture 1 by the second suspension during the second impregnation phase. FIG. 6 shows the result that can be obtained in this case. FIG. 6 shows that the external zone Ze of the texture 1 has been impregnated mainly by the particles 11 of the first powder and that the internal zone Zi of the texture 1 has been impregnated mainly by the particles 13 of the second powder. Of course, for the first or the second embodiment of the invention, changes in the speed of rotation of the mold different from that illustrated in Figure 5 are possible. In particular, it is possible to have more than two constant speed stages and possibly increase the speed of rotation of the mold to a third value greater than v2 after the second impregnation phase. As a variant, the first speed imposed during the first impregnation phase may be lower than the second speed imposed during the second impregnation phase. The fact of modifying the rotational speed profile imposed on the mold makes it possible to control the impregnation carried out and consequently to obtain, if desired, a homogeneous impregnation or a controlled evolution of the distribution of the solid particles along the thickness of the mold. the texture.
    [0017] Regardless of the evolution profile of the rotational speed of the mold used, it is possible, in the context of the first embodiment according to the invention, to impregnate the texture 1 with the first suspension until saturation ( ie until complete filling). In this case, the rotation of the mold is stopped after complete filling of the texture. Independently of the evolution profile of the speed of rotation of the mold used, it is possible, in the context of the second embodiment according to the invention, to saturate the texture 1 with the first suspension by saturation and by the second suspension. In this case, the rotation of the mold is stopped after complete filling of the texture.
    [0018] Regardless of the evolution profile of the rotational speed of the mold used and the embodiment according to the invention in question, the spraying device 7 can be driven in a translation movement along the axis. The end 15 of the spraying device 7 can thus perform a plurality of round-trips between two distinct positions spaced along the axis of rotation X. Independently or in combination with this translation movement which has just been described, the spraying device 7 can be driven in a rotational movement 10 during the impregnation of the texture 1. In this case, the spraying device 7 can rotate in the same direction of rotation as the mold or in the opposite direction, at the same speed of rotation as the mold or at a different speed of rotation. The fact of imposing a translation and / or rotation movement on the spraying device 7 can advantageously make it possible to further improve the homogeneous nature of the impregnation carried out. Alternatively, the spraying device 7 remains fixed throughout the impregnation of the texture. In an exemplary embodiment, the direction of rotation of the mold and / or the spraying device 7 may be reversed one or more times during the impregnation. By way of example, the speed of rotation imposed on the mold during all or part of the impregnation of the texture by the first suspension and / or by the second suspension may be greater than or equal to 1 rpm, for example between 1 rpm and 5000 rpm. The viscosity of the first suspension and / or the second suspension may be about 30 mPa.s when measured with a Brookfield type viscometer at a temperature of 20 ° C. The volume content of solid particles in the first suspension and / or in the second suspension may be less than or equal to 40%. The volume content of solid particles in the first suspension and / or in the second suspension may be greater than or equal to 20%, for example between 20% and 40%. The invention may advantageously make it possible to use suspensions that are relatively charged with solid particles, since even if these suspensions have a relatively high viscosity, it is nevertheless possible to carry out the impregnation with this type of suspension by increasing the speed. of rotation of the mold. In a manner known per se, the first suspension and / or the second suspension may comprise an organic binder.
    [0019] In a non-illustrated variant, a plurality of hollow fibrous textures may be impregnated with the same mold simultaneously by the same or by different solid particle suspensions. In this case, at least one separation wall is present in the interior volume of the mold, this separation wall delimiting two separate treatment chambers, a fibrous texture being present in each of the treatment chambers. FIG. 1 shows a spraying device 7 having a homogeneous distribution of the orifices 8, these orifices 8 being all of the same size. Of course, it is not beyond the scope of the invention when this is not the case. Indeed, the spray device may alternatively have a first set of orifices having a first size and a second set of orifices having a second size different from the first. The first set of orifices may be located in a first region of the sputtering device different from, or even disjoint from, a second region of the spraying device in which the second set of orifices is located. The first and second regions may be shifted along the axis of rotation X. For example, the first size may be larger than the second size and the first set of orifices may be located opposite an area of the fibrous texture of larger diameter than the area of the fibrous texture located opposite the second set of orifices. Alternatively, the orifices of the first set and the orifices of the second set may be mixed on the surface of the spraying device.
    [0020] As an alternative or in combination with the aforementioned features with respect to the size of the orifices, the density of the orifices may vary as one moves over the surface of the spray device. Thus, the spraying device may in a first region have a first orifice density and may in a second region different from the first have a second orifice density different from the first. The first and second regions may be shifted along the axis of rotation X. For example, the first density may be greater than the second density and the first region may be located opposite an area of the fibrous texture larger in diameter than the area of the fibrous texture next to the second region.
    [0021] As a variant or in combination with the aforementioned characteristics, the geometrical distribution of the orifices of the spraying device may vary as one moves along the axis of rotation X, the orifices being for example arranged in staggered rows. In an exemplary embodiment, a layer of a porous material (not shown) may be present between the outer face 1b of the fibrous texture 1 and the side wall 3 of the mold. This layer of porous material makes it possible to drain the liquid medium from the suspension or suspensions introduced into the fibrous texture while allowing the solid particles introduced to be retained in the fibrous texture. Due to the use of a layer of porous material permitting the selective drainage of the liquid medium, it is possible to obtain an accumulation of solid particles in the fibrous texture and thus to increase the volume ratio of the matrix obtained at the same time. the outcome of the process. Once the impregnation of the fibrous texture is completed, the liquid medium of the first suspension and optionally of the second suspension is removed. This removal can be carried out by heating or by suction (evacuation). Thus, the mold may be provided with a heater or be placed in a heated enclosure or be connected to a pumping device for sucking the liquid medium. It is then possible to obtain a piece of composite material whose fibrous texture constitutes the fiber reinforcement by forming a densification matrix phase, for example by sintering the solid particles present in the fibrous texture. Alternatively, if, for example, the introduced solid particles are carbon particles, a matrix phase can be formed by infiltrating the fibrous texture with a silicon-based melt composition to form a silicon carbide matrix phase by reaction. between the carbon introduced into the fibrous texture and the molten silicon. This exemplary embodiment in which a matrix phase is formed by infiltration of a melt composition may also be carried out when the solid particles introduced into the texture by centrifugation are ceramic particles, for example carbide and / or nitride. FIG. 7 shows a variant of impregnation stage according to the invention in which two spray devices 7a and 7b are used. The devices 7a and 7b are each positioned at an opposite end of the mold. Such a configuration can be used in the context of the first embodiment according to the invention or the second embodiment of the invention.
    [0022] In the same way as described above, the device 7a and / or the device 7b can be rotated and / or translated during the impregnation. FIG. 8 shows an alternative method of impregnation according to the invention. In the example shown in FIG. 8, the first suspension 10 is introduced by pouring into the interior volume. The suspension is introduced through the end 5 located on the opposite side to the bottom wall 4 of the mold. The mold is then rotated on itself as detailed above in order to impregnate the texture 1 at least with the first suspension 10. In the case of the example illustrated in FIG. the inner volume a first fraction of the first suspension and then rotate the mold to impregnate the texture 1 by said first fraction and then pour into the interior volume a second fraction of the first suspension to impregnate the texture 1 during the rotation of the mold by said second fraction. Alternatively or in combination, it is possible after impregnation of the texture 1 by the first suspension 10 to pour into the interior volume the second suspension and impregnate the texture 1 by the second suspension due to the rotation of the mold. As illustrated in FIG. 8, the first and possibly the second introduced slurry can fill substantially the entire interior volume. Example A frustoconical shaped fibrous texture having a small diameter of 20 cm and a large diameter of 40 cm and formed of "Nextel 610" alumina fibers supplied by the company 3M was placed in a mold. As illustrated in Figure 1, the outer face of the texture was placed opposite a side wall of the mold, the inner face of the texture delimiting an interior volume. A slurry of a 20% volume SM8 alumina powder was introduced into the inner volume. In order to carry out the impregnation, the rotational speed of the mold was first set at 1500 revolutions / minute for 30 minutes and then this speed of rotation was decreased to 750 revolutions / minute and maintained at this new speed of rotation during 30 minutes. Once the fibrous texture has been impregnated, the liquid medium of the suspension has been removed by vacuum evaporation at a pressure of 20 mbar or less. The alumina particles were then sintered. The slurry volume introduced was chosen so as to obtain, after sintering, a volume content of fibers in the piece of about 50% and a matrix volume of about 32%.
    [0023] 15 The expression "understood between ... and ..." or "from ... to ..." must be understood as including boundaries.
    权利要求:
    Claims (13)
    [0001]
    REVENDICATIONS1. Process for impregnating a hollow-form fiber texture, the method comprising at least the following steps: introducing a first suspension (10) comprising a first powder of solid particles of ceramic material or carbon into an interior volume (2) delimited by an inner face (1a) of a fibrous texture (1) of hollow form placed in a mold, an outer face (1b) of the fibrous texture (1) being present opposite a wall (3) of the mold and impregnating by centrifugal force the fiber texture (1) with the first suspension (10) by rotating the mold on itself by varying the speed of rotation of the mold during the impregnation of the texture (1). ) by the first suspension (10).
    [0002]
    2. A process for impregnating a hollow-form fiber texture, the method comprising at least the following steps: introducing a first suspension (10) comprising a first powder of solid particles of ceramic material or of carbon into an interior volume ( 2) delimited by an inner face (1a) of a hollow fiber texture (1) placed in a mold, an outer face (1b) of the fibrous texture (1) being present facing a wall (3) of the mold, - impregnating by centrifugal force the fibrous texture (1) by the first suspension (10) by rotating the mold on itself, - introducing into the interior volume (2), after impregnation of the texture fibrous (1) by the first suspension (10), a second suspension comprising a second powder of solid particles of ceramic material or carbon, the second suspension being different from the first suspension, and impregnating by the action of the force cen trifuge the fibrous texture (1) by the second suspension by rotating the mold on itself, impregnating the texture (1) with the first suspension (10) and impregnating the texture with the second suspension being performed at different rotational speeds of the mold. 5
    [0003]
    3. Method according to claim 1, wherein the impregnation of the texture (1) by the first suspension (10) is achieved by first imposing a first constant speed of rotation to the mold and then imposing a second speed of Constant rotation to the mold, the second rotational speed being different from the first rotational speed.
    [0004]
    4. The method of claim 3, wherein the first rotational speed is greater than the second rotational speed. 15
    [0005]
    5. Method according to claim 2, wherein the impregnation of the texture (1) by the first suspension (10) is carried out by imposing a constant first rotational speed to the mold and in which the impregnation of the texture (1) by the second suspension is then carried out by imposing a constant second rotational speed to the mold, the second rotational speed being different from the first rotational speed.
    [0006]
    The method of claim 5, wherein the first rotational speed is greater than the second rotational speed.
    [0007]
    A process according to any one of claims 1 to 6, wherein the direction of rotation of the mold is inverted one or more times during impregnation of the fibrous texture (1) with the first suspension (10) and / or during the impregnation of the fibrous texture (1) with the second suspension.
    [0008]
    8. A process according to any one of claims 1 to 7, wherein the first and / or second suspension is introduced into the interior volume by spraying by one or more spraying devices (7; 7a; 7b), or the spraying devices 3036982 21 (7; 7a; 7b) being moved in translation and / or rotation during spraying.
    [0009]
    9. A process according to any one of claims 1 to 8, wherein the fibrous texture (1) is axisymmetric.
    [0010]
    10.Procédé according to any one of claims 1 to 9, wherein the fibrous texture (1) is obtained by two-dimensional weaving or three-dimensional weaving. 10
    [0011]
    11.Procédé according to any one of claims 1 to 10, wherein the fibrous texture (1) comprises ceramic son of refractory oxide and wherein the particles of the first powder and / or the particles of the second powder are ceramic particles of refractory oxide.
    [0012]
    12.Process for manufacturing a composite material part comprising at least the following steps: impregnating the fibrous texture (1) at least by the first suspension (10) by carrying out a process according to any one of Claims 1 to 11, removing at least the liquid medium from the first suspension (10) impregnating the fibrous texture (1), forming a matrix phase densifying the fibrous texture (1) at least from the particles of the first powder in order to obtain the composite material part.
    [0013]
    13. The method of claim 12, wherein the matrix phase is wholly or partly formed by sintering the particles of the first powder.
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    同族专利:
    公开号 | 公开日
    FR3036982B1|2017-06-23|
    EP3302943B1|2021-05-05|
    RU2017145260A3|2019-08-26|
    BR112017025193A2|2018-07-31|
    RU2703626C2|2019-10-21|
    CN107683201B|2020-05-05|
    EP3302943A1|2018-04-11|
    RU2017145260A|2019-07-10|
    CA2983673A1|2016-12-08|
    US20180126591A1|2018-05-10|
    WO2016193569A1|2016-12-08|
    US11117287B2|2021-09-14|
    JP2018524253A|2018-08-30|
    JP6970019B2|2021-11-24|
    CN107683201A|2018-02-09|
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    法律状态:
    2016-05-20| PLFP| Fee payment|Year of fee payment: 2 |
    2016-12-09| PLSC| Publication of the preliminary search report|Effective date: 20161209 |
    2017-04-13| PLFP| Fee payment|Year of fee payment: 3 |
    2018-06-05| PLFP| Fee payment|Year of fee payment: 4 |
    2018-08-17| CD| Change of name or company name|Owner name: SAFRAN, FR Effective date: 20180717 Owner name: SAFRAN AIRCRAFT ENGINES, FR Effective date: 20180717 |
    2020-05-20| PLFP| Fee payment|Year of fee payment: 6 |
    2021-05-19| PLFP| Fee payment|Year of fee payment: 7 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1555090A|FR3036982B1|2015-06-04|2015-06-04|METHOD FOR IMPREGNATING FIBROUS TEXTURE OF HOLLOW FORM|FR1555090A| FR3036982B1|2015-06-04|2015-06-04|METHOD FOR IMPREGNATING FIBROUS TEXTURE OF HOLLOW FORM|
    RU2017145260A| RU2703626C2|2015-06-04|2016-05-23|Method of impregnating hollow fibrous structure|
    US15/573,012| US11117287B2|2015-06-04|2016-05-23|Method of impregnating a fiber texture of hollow shape|
    CA2983673A| CA2983673A1|2015-06-04|2016-05-23|Method for impregnating a hollow fibrous texture|
    PCT/FR2016/051214| WO2016193569A1|2015-06-04|2016-05-23|Method for impregnating a hollow fibrous texture|
    JP2017562023A| JP6970019B2|2015-06-04|2016-05-23|Impregnation method for hollow fiber woven fabric|
    CN201680032159.9A| CN107683201B|2015-06-04|2016-05-23|Method for impregnating hollow fiber textures|
    BR112017025193-0A| BR112017025193A2|2015-06-04|2016-05-23|methods for impregnating a hollow-shaped fibrous texture and for fabricating a piece of composite material.|
    EP16731221.4A| EP3302943B1|2015-06-04|2016-05-23|Method for impregnating a hollow fibrous texture|
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